P500 winch worked sporadically

sam3006

sam3006

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Dec 28, 2014
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Damascus, AR
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I've been fighting my Warn 2500 winch since almost day one. It would work perfect for a while and then nothing. Over the last year I gradually got nothing a lot more than working, until I went to nothing almost all the time. Of course when I took it in to the dealer it worked perfectly. I have checked connections, switches, solenoids and could find nothing wrong. Winch would work perfectly jumped straight from battery with jumper cables. After rechecking all connections again, I got to looking at the ground from the solenoid contactor block to the frame, I unbolted it from the frame and moved it to a spot on the frame where I could get a grinder to it to polish off all the paint down to shiny metal. After rebolting the ground to the frame everything works perfectly. I should have known to check for a ground problem when I had a screwy electric problem, but since it was installed at a dealership I wrongly assumed that connection was OK. Maybe this will save someone else a lot of time and hassle.
 
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JACKAL

JACKAL

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Jun 11, 2015
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Glad you got it going, all my past electrical accessory gremlins have been from the same source not getting them properly grounded.
 
Hondasxs

Hondasxs

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Glad it was a simple fix and not a bad winch or something. A bad ground wire is sometimes a head ache but when found a relief. Glad you were able to get it fixed.
 

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