P500 P5oo Cylinder material?

906UP

906UP

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Anyone know if the cylinder in the P5 has a cast iron sleeve or is it aluminum with a nickasil coating? The Honda parts fiche shows 2 over sized pistons..... +.25mm & +.50mm so I assume it's cast iron.
 
906UP

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I found a piston that's 1.5mm (.060") oversized, that works out to 490cc...... a 15cc bump.
 
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Duckhunt

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I found a piston that's 1.5mm (.060") oversized, that works out to 490cc...... a 15cc bump.
I found that piston too! Still consider that big bore kit but I can get a 0632 Garret turbo for $625. I stand firm that if with this exhaust and PC V if I can get it to pull better than stock gears I'll call it good. NOTE: I do not notice difference 1-4th gears, and 5th is FINE out to beyond 40! Just my personal goal!

Anyway, I wondered that not too long ago and found this photo online. Looks like a thinner iron sleeve.
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906UP

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All Honda atvs are iron sleeves. Not coated like race bikes and like.
Thanks @HondaTech , I figured that was the case but just wanted confirmation.
 
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Sounds like someone is going to be modding! !! ;)
Might be worth a shot, the piston/rings are less than $80, if I can find a core to play with that'd be great but if not a new cylinder is $280 from Honda in case it doesn't work out or I need to return it to stock.
 

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