P700 Figured out the steering wheel alignment problem

Vato

Vato

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Its been a year long journey on again off again figuring out why my steering wheel went catawampus on me. I thought maybe my EzSteer universal joint(s) jump a tooth, bent tie rod (not) or worse EzSteer slipped or rack slipped???? NOT steering universal joints....after a lot of cussing checking them...not the issue at all. So the other day after the steering wheel went even more catawampus I set out to find the real issue. After getting Betto's front end up in the air and a very powerful LED flashlight, there it was shining thru the mud...busted left front upper A-arm mounting tower...pulled away from the tubing, breaking crappy welds from tubing. It had done this previous to my owning it and shoddily repaired by the previous owner. So I took it upon myself to fix it right.
I first removed the A-Arm bolts and ball joint and zip tied them out of the way. Then cut off the bent A-Arm tower and straightened it out. I took a piece of 7/8 or so tubing cut it to the proper length and then cut it in half length wise and fish-plated it over the original tubing and mig welded it up. Then after careful and time consuming fitting of the original A-Arm mounting Tower, welded it to the fish-plated tubing and reassembled. By the way all bolts slipped right in and the gap between both control arm bushings are the same...which means I built it right....I think. Set toe-in 1/16" with less than one turn of the tie rod and Betto is back in the game big time. Oh yea I also welded an angle iron gusset to the back of the A-Arm tower(s) and the frame (both sides) to hopefully alleviate this ever happening again.
12+ hours non-stop for repair! WHEW! I'm getting to old for this cheet!

20171026 162642 20171027 120920 20171027 160203
 
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Vato

Vato

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I am 3000 miles from my shop so a local I met a few weeks ago allowed me use of his to do the repairs. He assisted and told me he had a bunch of projects he wanted my help with! ARGGGG! I am cursed!
 
Vato

Vato

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Thanks man....this is a tool I get paid to have on the job. It must be reliable.
 
Tramguage1

Tramguage1

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Happy you found the problem. looks good.
 
Tflynn

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Always feels good to finally find a problem that's been haunting you for so long! Thanks for sharing, this will be helpful for someone else
 
Vato

Vato

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Always feels good to finally find a problem that's been haunting you for so long! Thanks for sharing, this will be helpful for someone else
Thanks for the reply. I posted this just as you stated in case this happens to someone else.
 
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joeymt33

joeymt33

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Thanks for the reply. I posted this just as you stated in case this happens to someone else.

I had the same thing happened to me and two friends while riding. It seems as though that has been a weekpoint in the 700 if it is ridden hard.

Ed9dbc1421ee146ee8531547de696152
 
Vato

Vato

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I had the same thing happened to me and two friends while riding. It seems as though that has been a weekpoint in the 700 if it is ridden hard.

View attachment 57357
Wow, that looks hauntingly familiar. I'm curious as to how you fixed it? Got anymore pics? Kind of been thinking about 1000.......
 
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joeymt33

joeymt33

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Wow, that looks hauntingly familiar. I'm curious as to how you fixed it? Got anymore pics? Kind of been thinking about 1000.......

I’ve welded three that all tore on the passenger side in the same place.

I just welded the joint where Honda welded AND welded on the back side. That seemed to hold up. Before welding, I had broken both sides. Since then there had been no breakage and my friend still owns the rig and rides it hard and it’s holding up.

279b34b177354c19ceac825646d2a6ae
 
Vato

Vato

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four failures at the same weld....hmmmmmm. Thanks for the info.
 
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safronb

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Mine broke a few times on those welds so i welded it up and put a little brace on the back side now it’s holding up


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