3” rust hole in door frame

500oneer

500oneer

15,000 mile club
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Aug 30, 2014
422
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Central PA
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  1. 500
What are your thoughts on this 3 inch hole below the passages side door? The rest of the pipe seems solid. The redneck in me wants to put some fluid film in it and some black spray foam insulation. 2015 p500 14,000 miles.
F284A8D0 09E4 453F 945A 26F1D9A3B5B7
 
JenElio

JenElio

NTC's NoMo Chupacabra Caliente!!....
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Oct 31, 2019
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Loxahatchee, florida
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  1. Other Brand

  2. 1000-5
What are your thoughts on this 3 inch hole below the passages side door? The rest of the pipe seems solid. The redneck in me wants to put some fluid film in it and some black spray foam insulation. 2015 p500 14,000 miles. View attachment 353856
I'm not too familiar with the P5s......any easy/good spot to cut it and sleeve it? Is it structural?...........if not...........foam it and flex seal that bítch!!😂😂
 
906UP

906UP

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Jul 6, 2017
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da Yoop
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  1. 1000-3

  2. Talon X
I'm not a fan of the "foam & flex seal" style of repair but to each his own. I am curious as to how it happened, do you run it in the winter where it would have been exposed to road salt/chloride?
 
500oneer

500oneer

15,000 mile club
Lifetime Member
Aug 30, 2014
422
1,075
93
Central PA
Ownership

  1. 500
I'm not a fan of the "foam & flex seal" style of repair but to each his own. I am curious as to how it happened, do you run it in the winter where it would have been exposed to road salt/chloride?
I run it everyday of the year add some cow doo doo and this is what happens. The drivers side is missing paint but fine.
 
Robobrainiac

Robobrainiac

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Jul 15, 2020
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Missouri
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  1. 1000-5
I am not too familiar on the p5 but the p1000 you can insert a black pipe from the end of the tube. It would be a good idea for this application.

I cannot find the thread anywhere but basically rear wheel was removed and a black iron pipe was able to be inserted inside the slider tube.

I would POR the inside and out of it and reinforce it with a tube inserted internally.

https://amazon.com/Eastwood-Internal-Coating-Aerosol-Nozzle/dp/B00MROX1J4/?tag=sxsweb24-20

If you are not picky about color the green version is $29
 
Last edited:
JenElio

JenElio

NTC's NoMo Chupacabra Caliente!!....
Lifetime Member
Oct 31, 2019
73,347
667,338
113
Loxahatchee, florida
Ownership

  1. Other Brand

  2. 1000-5
I am not too familiar on the p5 but the p1000 you can insert a black pipe from the end of the tube. It would be a good idea for this application.

I cannot find the thread anywhere but basically rear wheel was removed and a black iron pipe was able to be inserted inside the slider tube.
👇 how I did mine, I'm not sure on the P500???
20220514 233445
 
Farmer

Farmer

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Aug 22, 2014
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Southern MO
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  1. 700-2
My 2014 700 has some of the bed tubes rusting out. Never seen salt and always stored inside...... My 86 fourtrax frame is fine. It (fourtrax) was burried in weeds in an old fence line when I bought it. Go figure.
 
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JACKAL

JACKAL

Ancient Honda fanboi
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Jun 11, 2015
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Pioneer, TN
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  1. 1000-5

  2. Talon X4
What are your thoughts on this 3 inch hole below the passages side door? The rest of the pipe seems solid. The redneck in me wants to put some fluid film in it and some black spray foam insulation. 2015 p500 14,000 miles. View attachment 353856
That would be a great start, 14,000 miles ago. FYI the 22 P500/520 now come with an interior treatment to diminish the corrosion effects. Pretty sure Honda is doing it now to all Pioneer models across the board.
 

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